Alkitronic R-SG Ideal for bolting plate heat exchangers

SKU: RCL, EA-R, EFCip-R, EF-R

Specialized tools for bolting in food, paper, chemical industries, ensuring tightness and retention. Options include electric, pneumatic torque multipliers up to 4,800 Nm. Features low-wear operation, fast assembly, and diverse gearing types. Models include remote control and sound reduction for efficient, semi-automatic operations.

Description

Applications

These specialized tools are ideal for bolting connections on plate heat exchangers, commonly used in industries like food and beverage, paper, and chemicals. They significantly reduce the time needed for tightening and loosening plate packs, ensuring perfect retention and absolute tightness, which are crucial in these applications.

The tools offer reliable, low-wear operation thanks to their ability to continuously rotate when working with spindles or long threaded bolts. Depending on the specific requirements, there are options for electric or pneumatic driven torque multipliers, capable of delivering torque up to 4,800 Nm.

Advantages

The operation is load-free and assembly time is short. When using two or more torque multipliers diagonally, there’s a rapid simultaneous tightening of large plate packs. Models like alkitronic® RCL, CL2-SG, and the battery-driven torque multiplier EA feature a fast gear for easy turning, and a simple, quick switch to power gear.

Alkitronic Specials These tools offer a range of targeted types for convenient use in every tightening situation. Options include radial gearing (R) with high-performance worm drive and tangential gearing (SG) with highly efficient spur gear. The tools have a long lifespan, thanks to their extremely robust motor housing made from either cast aluminum or break-proof polymer.

Specifications

For pneumatic-driven models, optimal performance with the indicated torques requires an operating pressure of 2-7 bar and a volume flow of approximately 10-15 l/s. The torque accuracy is dependent on the stability of the supply system. Electric-driven models feature a universal AC input of 100 V – 253 V, frequency 45 Hz – 66 Hz, a maximum power of 2000 W, and come under protection category I. They have an EFCip with a protection class of IP 54 (EF optional), and the EA models include two lithium-ion battery packs (18 V, 5.2 Ah) with a battery charger.

Product Information – Remote Control with Alkitronic CLV-R or CLV-SG These models come with a convenient remote control and an individual pneumatic drive. They allow for the fast, simultaneous, and even tightening of large packs using several torque multipliers with either radial (R) or tangential (SG) gearing.

  • Capable of operating up to four torque multipliers at the same time.
  • Particularly effective for multiple bolting connections and serial assemblies in semi-automatic operations.
  • Features low-level sound emission due to integrated sound reduction. For highly efficient bolting connections, preconfigured alkitronic® Remote Systems are available for use with one or up to four alkitronic®CLV torque multipliers.

Radial Gearing - Alkitronic Heat Exchanger

Pneumatic drive RCL (2-Gear)

Radial Gearing Models RCL 36 RCL 46 RCL 80
Torque range 2nd gear (approx.) Nm 160-470 250-780 670-1975
Torque range 1st gear (approx.) Nm 500-1500 800-2500 1645-4840
Width across flat (AF) mm 36 46 80
Height (approx.) H mm 400 435 450
Width (approx.) B/B1 mm 230/190 252/215 325/240
Bolt distance (approx.) A1/A2 mm 100/128 112/145 156/194
Dimensions (approx.) X/Y mm 56/56 75/75 98/98
Dimension (approx.) D mm 90 94 94
Weight (approx.) kg 11 13.5 21
Idle speed 1st gear (approx.) rpm 5 4.5 4
Idle speed 2nd gear (approx.) rpm 15 14 12

 Electric drive

Radial Gearing Models  EA-R 36  EA-R 46  EF-R 80
Torque range 2nd gear (approx.) Nm  150-450  250-730
Torque range 1st gear (approx.) Nm 500-1500 750-2500 560-3780
Width across flat (AF) mm 36 46 80
Height (approx.) H mm 400 450 600
Width (approx.) B/B1 mm 230/190 252/215 325/240
Bolt distance (approx.) A1/A2 mm 100/128 112/145 156/194
Dimensions (approx.) X/Y mm 56/56 75/75 98/98
Dimension (approx.) D mm 90 94 94
Weight (approx.) kg 11 13.5 24.5
Idle speed 1st gear (approx.) rpm 3 3 9
Idle speed 2nd gear (approx.) rpm 10 10

 

Radial Gearing Models  EFCip-R 36  EFCip-R 46  EFCip-R 80
Torque range 2nd gear (approx.) Nm
Torque range 1st gear (approx.) Nm 150-1590 250-2530 480-3840
Width across flat (AF) mm 36 46 80
Height (approx.) H mm 385 425 475
Width (approx.) B/B1 mm 230/190 252/215 325/240
Bolt distance (approx.) A1/A2 mm 100/128 112/145 156/194
Dimensions (approx.) X/Y mm 56/56 75/75 98/98
Dimension (approx.) D mm 90 94 94
Weight (approx.) kg 12 14.5 21
Idle speed 1st gear (approx.) rpm 8 7 7
Idle speed 2nd gear (approx.) rpm
SKU Add Momen NmDriven modelsHexagon AFGearing
RCL36
500-1500Pneumatic36mmRadial
RCL46
800-2500Pneumatic46mmRadial
RCL80
1645-4840Pneumatic80mmRadial
EA-R46
750-2500Battery46mmRadial
EFCip-R 36
150-1590Electric36mmRadial
EFCip-R 46
250-2530Electric46mmRadial
EFCip-R 80
480-3840Electric80mmRadial
EA-R 36
500-1500Battery36mmRadial
EF-R 80
560-3780Electric80mmRadial
EFCip-SG 80
560-3780Electric80mmTangential
EF-SG 80
560-3780Electric80mmTangential
CLS-SG 80
1330-3780Pneumatic80mmTangential
CLS2-SG 80
1400-3780Pneumatic80mmTangential
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